Who we are
Vision
To become a preferred supplier of high-quality products and services to the mining and other industries.
Mission
To participate in the creation of wealth for Africa by providing quality products and services to the mineral resources industry in the effort to improve the clients’ triple bottom line.
Product list
- Steel Balls (Grinding Media)
- Screen panels
- Wire mesh
- Spirals
- Pumps
- Conveyor belts
- Electrical motors
- Launders and distributors
- Roof Bolts
Services
- In-house technical support
- Site visit
- Screen repairs
- Vibrating motor repairs
SONGATECH Screen Panel
Polymer raw material is imported from Germany. Their polymer industry is a leader in the supply of polyurethane and rubber.
The life span of the SONGATECH screen panel is an estimated three months, depending on the application.
Screen panel construction material
- Polyurethane
- Rubber
- Steel reinforcement
Current Application
- Chrome
- PGMs
- Coal
- Quarry
- Gold
- Diamond
Our screen panels
- Modular 305 x 305 x 30mm
- Modular 610 x 305 x 30-50mm pin only
- Pin and sleeve
- Clip on panel
- Steel reinforcement
- Different aperture shape and size Weir bar, available in different sizes
- Skid bar – quantity as per customer requirement
- Different colours available
Spiral Refurbishment
The life span of the SONGATECH refurbished spiral is 2 years vs 4 years for a new one, for only 25% cost of new one.
Spiral types
- Large diameter
- Small diameter
- 3–5 turn, single to triple configuration
Current application
- Chrome
- UG2 tails
- Coal
- Beach sands
Spirals – refurbishment
- Spirals
- Gravity distributor
- Launders
Benefits for refurbishment
- 25% cost of new one
- No capital requirements
- Reduces scrap asset value
- Only one month to fix
Raw material
- Fibreglass exterior for spirals
- Steel/ fibreglass exterior for gravity distributors and launders
- Rubber lining/ polyurethane lining
Wire Mesh
Widely used at the quarry industry, our wire mesh has a lifetime of two months and offers a better open area when compared to other screening media.
Wire Mesh
- Slot aperture
- Square aperture
- Cut to customers’ dimensions, can supply a roll on request
Wire Mesh Material of Construction Round Bar
- Steel sheets exterior
- Punched steel sheets
Current Application
- Quarry
- Chrome
- PGMs
- Coal
Conveyor Belt
Conveyor belt specifications
- EP200, EP250, EP300, EP400
- 500 – 1600mm width
- 100 – 200m roll
- 9.6 – 12mm thickness
- Supply 4 ply
- 4mm top and 2mm bottom layer thickness
- 1.6–1.7m height per roll
- Manufacture to custom design
Classifier Nozzles
Widely used at the chrome mines, our nozzles have a lifetime of two months and offer a better efficiency due to their superior design and finishing.
Overview
- Manufactured in our factory
- Not brittle, won’t break
- One week lead-time
- Currently in use at local mines
Classifier Nozzles
- 2.5mm orifice
- Manufactured from ceramic
- Manufactured from porcelain
- Manufactured from PU
Steel Balls
Our grinding media steel balls are manufactured locally. They have a reputable lifespan and are easily comparable with the steel balls from other suppliers.
Benefits
- Longer lifespan
- Lower operational costs
- Not brittle
Current Application
- Quarry
- Chrome
- PGMs
- Coal
Steel Balls
- Uniformly round in shape
- Manufactured from cast iron
- Alloyed with chrome
- Offer different sizes, diameter
Specification
- 20–150mm diameter, SANS 1338: 2008 Grade 3
- Grade chrome 0-10%, 12%, 18%, 27%
- Supplied in 1t drums/ 1t bags
- Forged/ Cast Balls
Advantages of our dense medium separation products:
- Ease of handling
- Safety
- Product integrity
- Durability
- Water resistance packaging
Ferrosilicon Powder
- Used for Dense Medium Separation (DMS) process
- Mostly Wemco drum and DMS Cyclone operation
- Our ferrosilicon is an alloy of iron and silica
- Usually contains a silicon content of 15 –95%
- Our ferrosilicon is Gas atomised and we have the following products specifications; Coarse, Fine, Cyclone 60, Cyclone 40, DMS 70
- Used for chrome, iron ore, manganese, etc.
Magnetite Powder
- Magnetite is a natural iron oxide magnet
- Used for magnetite powder as heavy media in coal washing
- Mostly used for Wemco drum and DMS cyclone
- Packed in 1 tonne bags, or poly-lined fibre drums
Ceramic Tiles
- Produced for lining mining equipment
- Supplied on difference sizes
- Cut to size on customer request
Lining Applications
- Chutes
- Conveyor head pulley
- Conveyor tail pulley
- Wemco drum
- Steel pipes
- Sump/ Tanks
